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Mark Ritvalski

From Scratch to Fire: How to Make Charcoal at Home Like a Pro

Updated: Oct 23


Charcoal sample picture

Table of Contents

  1. Introduction

  2. What is Charcoal?

  3. Why Bother Making Your Own Charcoal?

  4. Materials You’ll Need

  5. Step-by-Step Process of Making Charcoal

    • Step 1: Get Your Materials Ready

    • Step 2: Stack the Wood

    • Step 3: Start the Fire

    • Step 4: Control the Burn

    • Step 5: Cool and Store Your Charcoal

  6. How to Use Homemade Charcoal

  7. Common Problems and Fixes

  8. Conclusion


Introduction


If you're into grilling, there's always something new you can try to up your game, and making your own charcoal is a great way to do that. I mean, think about it—you control the whole process, from picking the wood to burning it just right. Plus, homemade charcoal is pure, natural, and burns hotter. So if you're tired of buying overpriced bags of charcoal, this guide’s got everything you need to start making your own.


What is Charcoal?


Charcoal is basically wood that’s been cooked down without air. Weird, right? Instead of just burning it all the way, the wood gets heated in a low-oxygen environment, breaking down into a fuel that burns cleaner and hotter than wood itself. You’ve probably seen two kinds of charcoal—lump charcoal, which is just burned wood in its purest form, and briquettes, which usually have added chemicals to hold the shape. When you make your own, you’re making lump charcoal—totally natural, no additives.


Why Bother Making Your Own Charcoal?


First off, making charcoal at home saves you money. Bags of good lump charcoal aren’t cheap, and if you can get your hands on free or cheap hardwood, it’s even better. Also, homemade charcoal burns cleaner and gives you better control over your grill’s heat. Plus, no chemicals means your food will taste better.

And if you're the DIY type, it’s just kind of fun to make your own stuff.


What You’ll Need


Before you jump in, make sure you have these on hand:

  • Hardwood: Go for woods like oak, hickory, or maple. Softwoods like pine are a bad choice because they’ve got too much resin, which doesn’t burn clean.

  • A Metal Drum or Big Container: A 55-gallon drum is perfect, but anything metal that can handle heat and keep oxygen out will work.

  • Fire Starter: You’ll need matches, a lighter, or maybe a propane torch.

  • Safety Gear: Gloves, goggles, and definitely a fire extinguisher nearby—safety first.

Once you’ve got your supplies, you’re ready to go.


How to Make Charcoal: Step-by-Step

Step 1: Get Your Materials Ready

First, cut your hardwood into chunks. You don’t want them too big, otherwise they won’t burn evenly. Think small logs or thick branches. If you’re using a drum, drill a few holes in the bottom to let some air in. Set up your drum in a safe, open space—far from buildings, trees, and anything that can catch fire. Safety's key here.

Step 2: Stack the Wood

Once your wood’s ready, stack it in the drum. Leave a little space between the pieces to allow air to flow and heat to circulate. After that, cover the drum—but don’t seal it completely. You need just enough air to keep the fire burning but not so much that it turns everything to ash.

Step 3: Start the Fire

Light the fire at the base of the drum using kindling, matches, or a propane torch. Let the fire burn slowly—it’ll take about three to five hours. Don’t mess with it too much; just keep an eye on it and let it do its thing.

Step 4: Control the Burn

This is where the magic happens. You want the wood to turn into charcoal, not burn all the way into ash. So if you see flames shooting out of the drum, it means too much air is getting in. Cover some holes or close the lid tighter to limit airflow. The idea is for the wood to blacken, not burn to dust.

Step 5: Cool and Store Your Charcoal

Once the fire burns out, don’t open the drum right away. Let it cool completely before you even think about touching it—this could take a few hours. Once it’s cool, open the drum and take out your charcoal. If there are any big chunks, break them into smaller pieces for easier grilling. Store your homemade charcoal in a dry, airtight container, so it’s ready when you need it.


How to Use Homemade Charcoal

Now that you’ve got your own charcoal, it’s time to grill. Homemade charcoal burns hotter than store-bought briquettes, so you’ll need to get used to the heat. Here are some quick tips:

  • Start Small: Since it burns hotter, use less charcoal than you would with briquettes and add more as needed.

  • Adjust the Heat: Control your grill’s temperature by opening or closing the air vents. More airflow means more heat.

  • Add Flavor: If you want more flavor, throw in some wood chips with your charcoal while you’re grilling.

And if you really want to step up your grilling game, check out the Green Moose Solar Grill. It's a perfect fit for eco-conscious grillers and works great with your homemade charcoal.


Common Problems and Fixes

Making charcoal is pretty straightforward, but sometimes things go wrong. Here are some common issues and how to fix them:

  • Charcoal isn’t fully black: If some pieces of wood still look like, well, wood, it probably didn’t burn long enough. Next time, let the fire burn a little longer, or make sure there’s enough airflow.

  • Too much ash: If your charcoal leaves behind a lot of ash, it could be because the wood was too soft or wet. Stick to hardwoods and make sure your wood is nice and dry before burning.

  • Fire reignites: If your charcoal catches fire after it’s cooled, you probably opened the drum too soon. Always wait for the drum to cool completely before you open it.


Conclusion

Making your own charcoal is rewarding and surprisingly simple once you get the hang of it. Plus, it’s cheaper, burns hotter, and is better for your food than a lot of store-bought stuff. Follow the steps in this guide, and you’ll have high-quality, natural charcoal in no time.

And hey, while you’re at it, why not pair your homemade charcoal with the Green Moose Solar Grill? It’s an awesome combo for anyone looking to make grilling more eco-friendly and efficient


Bonus Youtube video to help: https://www.youtube.com/watch?v=FqRCnF9dovw


 

 

 

 

 

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